phenolic.prime-hubs.com
Precision Manufacturing Excellence

Premium Plastic Components Solutions

Discover our comprehensive range of precision-molded plastic components, engineered with advanced manufacturing technology to meet exacting specifications across all industries

Commutator Components
Electrical

Commutator Components

High-precision plastic commutator segments and housings for electric motors, engineered for superior electrical insulation and thermal resistance

Grinding Wheel Substrates
Industrial

Grinding Wheel Substrates

Durable plastic base substrates for grinding wheels, providing excellent dimensional stability and vibration dampening for precision grinding operations

Automotive Plastic Components
Automotive

Automotive Components

Precision-molded automotive plastic parts including interior trim, under-hood components, and functional elements engineered for automotive standards

Insulation Sleeves
Electrical

Insulation Sleeves

High-performance plastic insulation sleeves for electrical applications, offering superior dielectric strength and temperature resistance

Welding Clamps
Welding

Welding Clamps

Heat-resistant plastic components for welding clamps and electrode holders, designed to withstand high temperatures and electrical stress

Cookware Handles
Kitchenware

Cookware Handles

Ergonomic heat-resistant plastic handles for cookware, featuring superior grip design and thermal insulation for safe kitchen operations

Precision Plastic Housings
Precision

Precision Housings

Ultra-precise plastic housings and enclosures for electronic devices and instruments, manufactured to tight tolerances with excellent surface finish

Medical Plastic Components
Medical

Medical Components

Biocompatible plastic components for medical devices and equipment, manufactured under strict quality controls to meet healthcare

Industrial Plastic Fasteners
Fasteners

Industrial Fasteners

High-strength plastic fasteners and clips for industrial applications, offering corrosion resistance and reliable mechanical properties

Need Custom Plastic Manufacturing Solutions?

Our engineering team specializes in creating precision plastic components tailored to your exact specifications, material requirements, and quality standards across all industries.

Phenolic Molding Compound Technical Specifications

Premium grade phenolic compounds with superior performance characteristics for demanding industrial applications

Performance Indicators

Property Test Method Unit Typical Value
Tensile Strength ASTM D638 MPa 45-65
Flexural Strength ASTM D790 MPa 80-120
Impact Strength ASTM D256 J/m 15-25
Heat Deflection Temperature ASTM D648 °C 150-180
Density ASTM D792 g/cm³ 1.35-1.45
Water Absorption ASTM D570 % 0.1-0.3
Dielectric Strength ASTM D149 kV/mm 12-18
Volume Resistivity ASTM D257 Ω·cm 10¹²-10¹⁴

Industry Applications

Industry Sector Applications Key Benefits Market Share
Automotive
Brake pads, clutch facings, electrical components Heat resistance, friction stability 35%
Electronics
Circuit breakers, switches, insulators Electrical insulation, arc resistance 28%
Aerospace
Interior panels, structural components Lightweight, fire resistance 15%
Construction
Adhesives, laminates, coatings Weather resistance, durability 12%
Industrial Equipment
Pump housings, valve components Chemical resistance, dimensional stability 10%

ISO Certified Quality

All compounds meet international quality standards

Custom Formulations

Tailored properties for specific applications

Global Supply

Reliable delivery to 50+ countries worldwide

30+ Years PFM Plastic Manufacturing Excellence

PFM Plastic Parts Manufacturing Process

From material formulation to final delivery - experience our advanced PFM plastic parts production with precision engineering and quality assurance at every stage

Step 1 of 6
01

Raw Material Formulation

Premium PFM resins, reinforcing fillers, and specialized additives are precisely blended according to custom formulations. Our material engineers optimize each compound for specific thermal, mechanical, and electrical properties.

Custom Formulations
02

Mixing & Compounding

High-intensity mixers and twin-screw extruders ensure uniform distribution of all components. Temperature-controlled processing maintains optimal resin properties while achieving consistent compound characteristics throughout each batch.

Controlled Processing
Step 2 of 6
Step 3 of 6
03

Molding & Curing

10 precision molding presses with automated temperature and pressure controls ensure consistent part formation. Optimized curing cycles develop full cross-linking for maximum strength, heat resistance, and dimensional stability.

10 Molding Lines
04

Cooling & Precision Finishing

Controlled cooling chambers stabilize PFM plastic parts and relieve internal stresses. Advanced CNC machining and precision finishing operations achieve tight tolerances, smooth surfaces, and exact specifications for custom plastic components.

Precision Finishing
Step 4 of 6
Step 5 of 6
05

Quality Testing & Certification

Comprehensive testing includes thermal analysis, electrical properties, mechanical strength, and dimensional verification. ISO-certified quality systems provide detailed test reports and material certifications for critical applications.

ISO 9001 Certified
06

Packaging & Global Shipping

Professional packaging protects PFM plastic parts during international transport. Custom labeling, material safety documentation, and optimized logistics ensure safe delivery to North America, Europe, Middle East, and Australia.

Global Shipping
Step 6 of 6

Ready to Experience Our PFM Plastic Manufacturing Excellence?

Start your custom PFM plastic parts project today. Our material engineers will provide comprehensive formulation analysis and detailed specifications within 24 hours.

Phenolic Molding Excellence • ISO Certified Since 1993

Phenolic Molding Compounds for Critical Applications

From automotive to aerospace, our premium phenolic molding compounds deliver exceptional thermal resistance, dimensional stability, and mechanical strength for the world's most demanding applications.

Automotive Industry

High-temperature phenolic compounds for brake components, engine parts, and transmission systems. Superior heat resistance and dimensional stability under extreme automotive conditions.

Brake pad backing plates
Engine compartment insulators
Transmission housings
Learn More

Aerospace Industry

Lightweight, fire-resistant phenolic compounds for aircraft interiors, engine components, and structural applications. Meeting stringent aerospace safety and performance standards.

Aircraft interior panels
Engine heat shields
Structural composite parts
Learn More

Electronics Industry

Electrical-grade phenolic compounds with excellent insulation properties for circuit boards, connectors, and housings. Superior arc resistance and flame retardancy for electronic applications.

PCB substrates
Electrical connectors
Switch housings
Learn More

Industrial Equipment

Heavy-duty phenolic compounds for industrial machinery, pumps, and processing equipment. Exceptional chemical resistance and mechanical strength for harsh industrial environments.

Pump impellers & casings
Valve components
Bearing housings
Learn More

Construction & Building

Fire-resistant phenolic compounds for architectural panels, insulation systems, and structural components. Meeting building codes with superior flame retardancy and low smoke emission properties.

Facade insulation panels
Fire-rated door cores
Structural reinforcement
Learn More

Chemical Processing

Chemically inert phenolic compounds for corrosive environments, laboratory equipment, and chemical processing systems. Outstanding resistance to acids, bases, and organic solvents.

Laboratory countertops
Chemical tank linings
Fume hood components
Learn More

Need Custom Phenolic Solutions? Let's Engineer Together

With 30+ years of phenolic molding expertise and 10 dedicated production lines, we create custom compounds tailored to your exact specifications and performance requirements.

Free Material Consultation
Sample Testing Available
ISO Certified Quality
ISO Certified • International Standards

Quality System & Certifications

Over 30 years of excellence backed by international certifications and rigorous quality standards. Our commitment to quality ensures every product meets global manufacturing requirements.

Quality Certificate
ISO Certification
Main Quality Certificate
Manufacturing Certificate
Industry Certificate

ISO 9001 Certified

International quality management system certification ensuring consistent excellence

Rigorous Testing

Comprehensive quality control processes at every stage of production

Global Standards

Meeting international manufacturing standards for worldwide market compliance

Trusted by Global Industry Leaders

What Our Clients Say

Hear from our satisfied customers across North America, Europe, Middle East, and Australia

500+ Global Clients
99.8% Quality Rate
30+ Years Experience
ISO Certified Manufacturing • 50,000m² Factory Complex • Since 1993

State-of-the-Art Manufacturing Facility

Our advanced Phenolic Molding Compound production line combines thermoset chemistry, automated molding systems, and stringent quality control to ensure high-performance industrial components.

Factory Entrance
Production Floor
Stamping Machines
Quality Control Lab
Assembly Line
Warehouse Storage
Packaging Area
Shipping Dock
Office Building
0
Manufacturing Space (m²)
0
Production Lines
0
Expert Technicians
30+
Years Experience
Customer Support Center

Phenolic Molding Compound Frequently Asked Questions

Find answers to the most frequently asked questions about our phenolic molding compound products, specifications, applications, and ordering process.

Phenolic molding compound is a thermosetting plastic material made from phenolic resin and reinforcing fillers. It offers excellent heat resistance, dimensional stability, and electrical insulation properties. Our phenolic compounds are widely used in automotive brake components, electrical switchgear, cookware handles, aerospace parts, and industrial applications where high temperature resistance and mechanical strength are critical.
Our phenolic molding compounds can continuously operate at temperatures up to 180-220°C (356-428°F), with short-term exposure capability up to 300°C (572°F). The exact temperature resistance depends on the specific formulation and filler materials used. We offer various grades optimized for different temperature requirements, from standard heat-resistant applications to extreme high-temperature aerospace and automotive uses.
For standard phenolic molding compound grades, our minimum order quantity is typically 500kg to 1 metric ton. For custom formulations or specialized grades, the minimum may be higher at 2-5 metric tons. We can accommodate smaller sample quantities of 25-50kg for testing and evaluation purposes. Our 10 production lines allow us to efficiently handle both small batch specialty orders and large-scale industrial production runs.
Yes, we specialize in custom phenolic formulations tailored to your specific requirements. Our R&D team can modify properties such as heat resistance, mechanical strength, electrical properties, flame retardancy, and color. We work closely with customers to develop compounds that meet unique performance specifications, industry standards, and application demands. Custom formulation development typically takes 2-4 weeks depending on complexity.
Our phenolic molding compounds are produced under ISO 9001:2015 certified quality management systems. We provide comprehensive material test certificates including mechanical properties, thermal characteristics, and electrical performance data. Our products meet various international standards including UL, ASTM, and IEC specifications. We also offer automotive grade materials compliant with IATF 16949 standards for critical automotive applications.
Phenolic molding compounds should be stored in a cool, dry environment at temperatures below 25°C (77°F) with relative humidity under 60%. Keep materials in original sealed packaging away from direct sunlight and heat sources. The shelf life is typically 6-12 months when stored properly. We provide detailed handling instructions and safety data sheets with each shipment. Proper storage ensures optimal flow characteristics and curing properties during molding operations.
Free Design Consultation & 24h Quote Response

Get Your Custom Quote Today

Join hundreds of satisfied clients worldwide. Share your requirements and receive a detailed quote within 24 hours.

Your Privacy is Protected

Confidential Information: All technical drawings, specifications, and project details are kept strictly confidential and never shared with third parties.

Secure Data Handling: Your contact information and files are stored securely and used only for project communication and quote preparation.

No Spam Guarantee: We respect your inbox. You'll only receive relevant project updates and our occasional industry insights newsletter (opt-out anytime).

ISO Compliance: Our data handling practices meet international ISO standards, ensuring your information is managed with the highest level of security.

"30+ years of trusted partnerships built on confidentiality and integrity"

Request Your Quote

Supported: CAD files, drawings, specs (PDF, DWG, STEP, etc.)

By submitting this form, you agree to our privacy policy and terms of service.

ISO 9001 Certified
30+ Years Experience
Global Shipping
24/7 Support